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Wednesday, November 5, 2025

FAA Approves Boeing 737 Max Production Increase to 42 Jets Monthly

Key Takeaways

  • Boeing gets FAA approval to increase 737 Max production from 38 to 42 jets monthly
  • Decision comes nearly two years after Alaska Airlines door plug incident
  • FAA maintains oversight despite production increase authorization
  • Boeing faces $3.1 million in fines for recent safety violations

The US Federal Aviation Administration has granted Boeing permission to ramp up production of its 737 Max aircraft, allowing the manufacturer to build up to 42 jets per month. This marks a significant milestone for the company, which has been operating under strict production caps since the January 2024 Alaska Airlines door plug incident.

Production Limits and Safety Oversight

The FAA increased Boeing’s production ceiling from 38 to 42 aircraft monthly after comprehensive reviews and inspections. The original cap was imposed following the mid-air emergency when a door plug detached from an Alaska Airlines flight, raising serious concerns about Boeing’s manufacturing quality.

Despite the production increase authorization, the FAA emphasized that oversight will continue unchanged. Agency inspectors will maintain their presence at Boeing factories, with monitoring activities continuing even during the ongoing US government shutdown that began October 1.

Regulatory Restoration and Historical Context

In a separate regulatory development, the FAA recently restored Boeing’s authority to conduct final safety inspections on 737 Max jets and issue flight certificates. This privilege had been revoked for over six years following two fatal crashes in 2018 and 2019 that killed 346 people.

Investigators determined that a software system developed by Boeing contributed to both accidents. The FAA assumed direct control of aircraft approvals in 2019 in response to these tragedies.

CEO Testimony and Ongoing Scrutiny

Boeing’s production plans have drawn political attention, with CEO Kelly Ortberg appearing before a Senate committee earlier this year. Lawmakers questioned whether the company was prioritizing safety over profits amid its recovery efforts.

“Just to be very clear, we won’t ramp up production if the performance isn’t indicating a stable production system,” Ortberg stated during an April hearing. “We will continue to work on getting to a stable system.”

A Boeing spokesperson described the company’s approach as a “disciplined process” to ensure readiness for safe production scaling, working within FAA-established guidelines and performance targets.

Recent Safety Violations and Penalties

The Alaska Airlines incident was among several alleged safety breaches identified at Boeing between September 2023 and February 2024. The FAA is seeking $3.1 million in fines from the company for these violations, underscoring the ongoing regulatory challenges facing the aircraft manufacturer.

Boeing acknowledged the collaborative effort with its team, suppliers, and the FAA to prepare for increased production while maintaining safety and quality standards.

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