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Wednesday, February 4, 2026

Air India Dreamliner Emergency Landing: Fuel Switch Error Explained

Air India Dreamliner Makes Emergency Landing After Cockpit Error

An Air India Boeing 787 Dreamliner was forced into an emergency landing in Delhi after a pilot accidentally switched off an engine’s fuel supply mid-flight, creating a serious fire risk. The aircraft, operating flight AI179 from Mumbai to San Francisco on February 2, 2026, landed safely at Indira Gandhi International Airport.

Key Takeaways

  • An Air India Boeing 787 made an emergency landing after a fuel switch was mistakenly turned off.
  • The error can trap fuel in engine lines, creating a major fire hazard.
  • India’s aviation regulator DGCA has launched a probe and issued a safety alert.
  • A similar incident on an Air Europa 787 in 2023 prompted a global FAA warning.

What Happened on Flight AI179?

According to sources, the fuel control switch on the cockpit’s overhead panel was “inadvertently selected off” for one engine during the cruise phase. This action is strictly banned during normal flight operations. All passengers were later accommodated on another flight.

What is a Fuel Control Switch and Why is it Dangerous?

The fuel switch is a critical component that controls fuel flow from the tanks to the engines. Each Boeing 787 engine has its own dedicated switch.

Turning it off in flight has two immediate effects:

  1. It stops fuel flow, causing the engine to shut down.
  2. It can trap fuel in the engine’s feed line.

This stagnant fuel, heated by the engine’s residual heat and the adjacent working engine, poses a significant risk of vaporising and igniting.

An image of the tragic 2024 Air India crash.
An image of the tragic 2024 Air India crash. (Photo: PTI)

DGCA Probe and Global Precedent

The Directorate General of Civil Aviation (DGCA) has initiated an investigation. It has also issued a safety circular to all Indian airlines operating the 787, reiterating the flight ban on manipulating these switches and calling for enhanced crew training.

This is not an isolated case. A similar event on an Air Europa Boeing 787 in 2023 led the US Federal Aviation Administration (FAA) to issue a worldwide alert. The FAA bulletin explicitly warned of the “potential of a serious fire hazard” if the switches are moved during flight.

Proper Use of Fuel Switches

In daily operations, pilots use these switches mainly during engine start-up and shutdown on the ground. Their only intended use in flight is for emergencies—such as an engine fire or severe damage—to cut off fuel and isolate the problem.

Broader Implications for Aviation Safety

The Air India incident has refocused attention on cockpit design and pilot training. The priority is to prevent accidental activation of such critical controls during crucial flight phases, ensuring such errors are not repeated.

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